The use of single point incremental forming for customized implants of unicondylar knee arthroplasty: a review
Bhoyar, Pankaj Kailasrao; Borade, Atul Bhaskarrao
http://dx.doi.org/10.1590/2446-4740.0705
Res. Biomed. Eng., vol.31, n4, p.352-357, 2015
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Abstract
Introduction: The implantable devices are having enormous market. These products are basically made by traditional manufacturing process, but for the custom-made implants Incremental Sheet Forming is a paramount alternative. Single Point Incremental Forming (SPIF) is a manufacturing process to form intricate, asymmetrical components. It forms the component using stretching and bending by maintaining materials crystal structure. SPIF process can be performed using conventional Computer Numerical Control (CNC) milling machine.
Review: This review paper elaborates the various manufacturing processes carried on various biocompatible metallic and nonmetallic customised implantable devices.
Conclusion: Ti-6Al-4V alloy is broadly used for biomedical implants, but in this alloy, Vanadium is toxic so this alloy is not compatible for implants. The attention of researchers is towards the non toxic and suitable biocompatible materials. For this reason, a novel approach was developed in order to enhance the mechanical properties of this material. . The development of incremental forming technique can improve the formability of existing alloys and may meet the current strict requirements for performance of dies and punches.
Keywords
Single Point Incremental Forming (SPIF), Unicondylar knee arthroplasty, Custom implants, Biocompatible material.
References
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Henrard C. Numerical simulations of the single point incremental forming process [thesis]. Liege: University of Liege; 2008.
Joshi AM. Process planning for the rapid machining of custom bone implants [dissertation]. Ames: Iowa State University; 2011.
Jun Y. Morphological analysis of the human knee joint for creating custom-made implant models. International Journal of Advanced Manufacturing Technology. 2011; 52(9-12):841-53. http://dx.doi.org/10.1007/s00170-010-2785-1.
Kanchana S, Hussain S. Zirconium a bio-inert implant material. IOSR Journal of Dental and Medical Sciences. 2013; 12(6):66-7. http://dx.doi.org/10.9790/0853-1266667.
The Freedonia Group. Biocompatible materials brochure, US Industry study with forecasts to 2010 and 2015 [internet]. Cleveland: The Freedonia Group; 2006. [cited 2014 Dec 26]. Available from: http://www.freedoniagroup.com/industry-study/2111/biocompatible-materials.htm.
Zhou YL, Niinomi M, Akahori T, Nakai M, Fukui H. Comparison of various properties between titanium-tantalum and pure titanium for biomedical applications. Materials Transactions. 2007; 48(3):380-4.
Barbinta AC, Chelariu R, Crimu CI, Istrate B, Nazarie S, Earar K, Munteanu C. Metallographic characterization of a new biomedical titanium-based alloy for orthopedic applications. Bulletin of the Transilvania University of Brasov. Series I: Engineering and Science. 2013; 6(55):83-8.
Blaga A. Contributions to the incremental forming of thin metal sheets [thesis]. Sibiu: Lucian Blaga University of Sibiu; 2011.
Bonesmart. Knee replacement implant materials [internet]. San Jacinto: FARM; 2015. [cited 2014 Dec 26]. Available from: http://bonesmart.org/knee/knee-replacement-implant-materials/.
Castelan J, Gruber V, Anderson D, Roderval M. Development of customized products through the use of incremental sheet forming for medical orthopaedic applications. In: Proceedings of the 3rd international conference on integrity, reliability and failure; 2009 Jul 20-24; Porto. Porto: INEGI; 2009. p. 1-12.
Castelan J, Schaeffer L, Daleffe A, Fritzen D, Salvaro V, Silva FP. Manufacture of custom-made cranial implants from DICOM images using 3D printing, CAD/CAM technology and incremental sheet forming. Revista Brasileira de Engenharia Biomédica. 2014; 30(3):265-73. http://dx.doi.org/10.1590/rbeb.2014.024.
Chougule VN, Mulay AV, Ahuja BB. Development of patient specific implants for Minimum Invasive Spine Surgeries (MISS) from non-invasive imaging techniques by reverse engineering and additive manufacturing techniques. Procedia Engineering. 2014; 97:212-9. http://dx.doi.org/10.1016/j.proeng.2014.12.244.
Cronskar M. The use of additive manufacturing in the custom design of orthopedic implants [thesis]. Ostersund: Mid Sweden University; 2011.
Daleffe A, Schaeffer L, Fritzen D, Castelan J. Analysis of the incremental forming of titanium F67 grade 2 sheet. Key Engineering Materials. 2013; 554-557:195-03. http://dx.doi.org/10.4028/www.scientific.net/KEM.554-557.195.
Denkena B, Kohler J, Turger A, Helmecke P, Correa T, Hurschler C. Manufacturing conditioned wear of all-ceramic knee prostheses. In: Proceedings of the First CIRP Conference on Biomanufacturing - Procedia CIRP; 2013 Mach 4-6; Tokyo. Amsterdam: Elsevier B.V.; 2013. v. 5. p. 179-84. http://dx.doi.org/10.1016/j.procir.2013.01.036.
Duflou JR, Behera AK, Vanhove H, Bertol LS. Manufacture of accurate titanium cranio-facial implants with high forming angle using single point incremental forming. Key Engineering Materials. 2013; 549:223-30. http://dx.doi.org/10.4028/www.scientific.net/KEM.549.223.
Eksteen PD, Van der Merwe AF. Incremental sheet forming (ISF) in the manufacturing of titanium based plate implants in the bio-medical Sector. In: Proceedings of 42nd Computers and Industrial Engineering; 2012 Jul 15-18; Cape Town. New York: Curran Associates; 2012. p. 569-76.
Fiorentino A, Marenda GP, Marzi R, Ceretti E. Rapid prototyping techniques for individualized medical prosthesis manufacturing. In: Proceedings of the 5th International Conference on Advanced Research in Virtual and Rapid Prototyping; 2011 Sept 28-Oct 1; Leiria. Boca Raton: CRC Press; 2011. p. 589-94. http://dx.doi.org/10.1201/b11341-94.
Henrard C. Numerical simulations of the single point incremental forming process [thesis]. Liege: University of Liege; 2008.
Joshi AM. Process planning for the rapid machining of custom bone implants [dissertation]. Ames: Iowa State University; 2011.
Jun Y. Morphological analysis of the human knee joint for creating custom-made implant models. International Journal of Advanced Manufacturing Technology. 2011; 52(9-12):841-53. http://dx.doi.org/10.1007/s00170-010-2785-1.
Kanchana S, Hussain S. Zirconium a bio-inert implant material. IOSR Journal of Dental and Medical Sciences. 2013; 12(6):66-7. http://dx.doi.org/10.9790/0853-1266667.
The Freedonia Group. Biocompatible materials brochure, US Industry study with forecasts to 2010 and 2015 [internet]. Cleveland: The Freedonia Group; 2006. [cited 2014 Dec 26]. Available from: http://www.freedoniagroup.com/industry-study/2111/biocompatible-materials.htm.
Zhou YL, Niinomi M, Akahori T, Nakai M, Fukui H. Comparison of various properties between titanium-tantalum and pure titanium for biomedical applications. Materials Transactions. 2007; 48(3):380-4.
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